Installing a new central air conditioner plus new ductwork typically costs homeowners between $6,000 and $18,000 depending on system size, duct complexity, and labor. This article breaks down realistic cost ranges, per-ton and per-square-foot pricing, and the main drivers that change the final price for new AC and ductwork.
| Item | Low | Average | High | Notes |
|---|---|---|---|---|
| AC System (equipment + install) | $2,500 | $5,500 | $12,000 | $1,800-$4,000 per ton; includes basic 2-3 ton split |
| New Ductwork (full replacement) | $3,000 | $6,000 | $12,000 | $4-$9 per sq ft or $10-$30 per linear ft; depends on layout |
| Combined Project | $6,000 | $11,000 | $24,000 | Includes tear-out, new plenums, balancing, and start-up |
| Minor Duct Repairs/Sealing | $300 | $900 | $2,500 | Repair or sealing existing ducts is cheaper than full replacement |
Typical Total Price And Per-Ton AC Pricing For a 1,800–2,500 sq ft Home
Assumptions: Single-family home, moderate attic access, Midwest labor rates, 2.5–3.5 ton load.
Most homeowners pay $8,000-$14,000 for a complete new AC plus full duct replacement for a 1,800–2,500 sq ft house.
Breakdown: equipment $4,500-$9,000 (2.5–3.5 ton unit at $1,800-$4,000 per ton installed), ducts $3,500-$6,000 at $4-$7 per sq ft, and contractor overhead/permit $500-$1,500. High-end installs with premium 16+ SEER units and custom sheet metal can reach $18,000+.
Material, Labor, Equipment, Permits And Delivery Costs In Quotes
The largest line items are equipment and labor; expect materials and labor to be roughly 40–60% each of the total for duct-heavy projects.
| Materials | Labor | Equipment | Permits | Delivery/Disposal |
|---|---|---|---|---|
| $1,500-$8,000 (units, sheet metal, insulation) | $1,800-$7,000 (installation crew) | $300-$1,200 (lift, rigging, power tools) | $50-$500 | $200-$1,200 (old unit/disposal) |
Assumptions: Labor rates $75-$125 per hour, 16-48 labor hours total depending on scope.
How Duct Size, Square Footage, And Number Of Runs Change Price
Ductwork pricing pivots on conditioned floor area and number of runs: expect $4-$9 per sq ft for standard single-level homes, and $10-$30 per linear ft for bespoke metal trunking and branch runs.
Numeric thresholds: under 1,200 sq ft — $3,000-$6,000 total ducts; 1,200–2,500 sq ft — $4,000-$9,000; over 2,500 sq ft — $8,000-$12,000. Branch runs: adding each complex run (long, insulated, through walls) costs $150-$450 per run extra.
Which Site Conditions And System Specs Most Raise Quotes
Tight access, two-story homes with long vertical drops, and high-efficiency SEER 16+ systems typically add 15–40% to baseline pricing.
Specific drivers: attic access vs crawlspace (attic adds $500-$2,000 if insulation/clearance work is required), long refrigerant line sets (>50 ft) add $200-$800, and zone dampers or multi-zone systems add $800-$3,500 per additional zone.
Practical Ways To Lower The Cost Of New AC And Ductwork
Control scope: prioritize sealing and selective duct replacement, choose mid-SEER units, and schedule in off-peak seasons to reduce bids by 5–15%.
Options: seal and insulate existing ducts for $300-$1,200 instead of full replacement; combine AC install with HVAC package deals; obtain 3 written quotes and compare line items rather than bottom-line price only.
Regional Price Differences Across The U.S. For AC And Ductwork
Expect coastal metro areas (NE, CA) to run 10–25% higher than Midwest and rural markets due to labor and permit costs.
| Region | Typical Combined Cost | Delta vs National Avg |
|---|---|---|
| Midwest/Suburban | $8,000-$12,000 | –10% to 0% |
| South (higher demand) | $9,000-$14,000 | 0% to +15% |
| Northeast/West Coast | $11,000-$18,000 | +10% to +30% |
Three Real-World Quote Examples With Specs And Totals
Concrete examples help compare scope and per-unit costs rather than just sticker prices.
| Example | Specs | Labor Hours | Per-Unit Rates | Total |
|---|---|---|---|---|
| Basic Replace | 2.5 ton, minimal ducts, single-story | 16 | $1,900/ton, $4/sq ft ducts | $6,200 |
| Full Replace | 3.5 ton, full duct replacement, attic work | 36 | $2,600/ton, $6/sq ft ducts | $12,800 |
| Premium | 4 ton, 16 SEER, custom sheet metal, zoning | 48 | $3,200/ton, $10+ per linear ft | $20,500 |